Course: data reconciliation by mass balancing with BILCO software
Process follow-up and process modeling require a reliable and accurate set of data to give a clear picture of operating conditions and enable accurate process simulation. Data reconciliation by mass balancing aims to enhance the quality of raw measured data by reducing random errors in order to make them consistent with the material balance. Discover how BILCO software can help you to solve mass balance calculation, analyze and improve your plant performance.
Data reconciliation, a key step to monitor, control and optimize a process
Process data are not accuratly measured, or even not-measured. Like every measurement, they are subjected to errors and deviations. Measurement uncertainty could affect the performance of a plant. Industrial process data validation and reconciliation techniques, also called DVR, enable to work from reliable data by exploiting the redundancy property of measurements and the material conservation laws.
BILCO software computes coherent material balances from all the available data for all the process streams. It allows determination in quantity and quality of the composition of each stream, improves the accuracy of measurements and determines unmeasured values. Ready to turn data into insights?
Introduction
What is data reconciliation?
- Mass balance through an example
- Necessary data: material description, experimental measurements, material conservation constraints
- Notion of measurement error
- BILCO reconciliation algorithm
- Results analysis
Case study: global plant analysis
- Initialization and data input functions
- Implementation of the calculation algorithm
- Results display and interpretation
Case studies
- Mass balancing computation on complex industrial cases
- Chemistry-mineralogy reconciliation
- Environmental impact assessment
- Recycling
- Customized cases
Intended audience
- Process engineers
- Operation engineers and technicians
- Yield enhancement engineers
- Students concerned by mass balancing problems (mineral processing, waste, food, chemical…)
Prerequisites
- Process: basic notions on main equipment, physical and chemical process
- Initiation to BILCO mass balance calculator
- Establish material balance sheets consistent with the laws of conservation of the material (the balance sheets “loop”)
- Learn how to improve the quality of the measured data
- Training is based on documents given to the trainees
- Using the reconciliation software BILCO , trainees will apply the theory to solve material balance problems
Advantages
- BILCO standalone license provided for the course duration
- 7% discount applicable for BILCO maintenance holders
- Approach based on real cases
- Training in French or English or Spanish
Download pdf (with registration form)
| Available on-site for teams |
2 days
English or French or Spanish
3230 € (excl. taxes) / team
(max 5 people)
On demand, at your preferred
date (subject to confirmation)
Face-to-face
CASPEO center – Orléans (France)
CASPEO certification
Training a team?
Data reconciliation by mass balancing course is also proposed in intra-company mode. It could be run at a location that better suits you.
This training course could also be customized to address your company’s interests.
You could also be interested by these training courses
Measurement and sampling error calculation for quality assurance and quality control
Enhance quality by better measurement and sampling of your solid materials
1 day
Face-to-face
Metallurgical accounting
Learn in this self-paced online course methods to improve the accuracy of your metal balances and how to implement a metallurgical accounting system
Self-paced
Online
Sampling calculation with ECHANT software
Develop well-designed sampling protocols and campaigns
1 day
Face-to-face
Customized course
Don’t see the right course for you? We can customize existing programs or develop unique training to incorporate your specific needs.
Discover BILCO, data reconciliation by mass balance software
Automatically derive an overall mass balance of your industrial process.
Related articles
CASPEO at the Congress of the French Mineral Industries Society 2025
This year, the 74th Congress of the French Mineral Industries Society 2025 will take place from October 15-17 in Orléans. Come to discover CASPEO's approach on sustainable mining!The Congress of the...
Discover FLUIDFLOW software version 3.54: back calculation tool, enhanced slurry modeling and charts
FLUIDFLOW software version 3.54 introduces new powerful tools and improvements to model fluid flow networks faster and more accurately. This release reduces manual work and provides greater...
Join the CASPEO mining roadshow across Québec
From June 3 to 13, 2025, CASPEO will be on the ground across Québec to meet the key players in mining operations and mineral processing. As part of a mission organized by Pôle AVENIA, this roadshow...
A question about our training course?
Please fill out the form to know more about our training courses.
Subscribe to our newsletter
CASPEO provides trusted process design and optimization services and simulation software to engineers dealing with solids and all types of raw materials. With CASPEO, go beyond process simulation.
Stay tuned!
Empower your decisions
Consulting
Engineering software
Get a quote
Develop your skills
Courses
Blog
Get a live demo
Need assistance?
Online support
Contact us
Site map
2025 © CASPEO - All rights reserved



